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COMPUTER AUTOMATION ION PLATING MACHINE MODEL PROPOWER1100D5XLG

ProPower1100D5XL
Special for PVD coatings on sanitary, door handle and other hard ware.

　　Computer automation ion plating machine model PROPOWER1100D5XLG is a batch type thin film physical vapor deposition equipment with 4 set rectangular unbalanced magnetron sputtering sources (2 pairs) and 10 set cathodic arc ion evaporators (CAE) (2 groups). PROPOWER1100D5XLG could be used to coat up to 4 different target materials (pure metals and alloys) within one application to obtain single or multi-layer films on a great range of industrial products, such as: clock, watch cases and bands, glass frames, sanitary accessories, leather bag and suitcase accessories, lamp ornaments, pen accessories and works of arts, and improve their surface characteristics for decorative purposes (physical, chemical, mechanical, optical, color and so on).

ProPower1100D5G
Top loading
8x3+4 structure

Advantages:

●	Larger vacuum chamber ideal for different size (from small to large) work-piece coating application and convenient for routine maintenance.
●	8x4+4 work-piece turntable structure with full chamber loading capacity up to 32 work-piece jigs of Φ114 in space and 1100mm in height, resulting in much higher productivity
●	Lower vacuum chamber with a front door ideal for manual loading and unloading of work-piece
●	Great flexibility with up to 4 different kinds of metal target attached for multi-layer coating applications.
●	Coating process accuracy, reliability and repeatability are guaranteed by the Computer automation system and three vacuum control modes, resulting in much higher consistency of product appearance (color and blare) and much better film quality.
●	Leybold diffusion pump and rotary mechanical pump system to reach higher running stability, less maintenance time and smaller occupation space.
●	On-line cooling water circulation monitor and control system to increase the running reliability and stability of the whole system.
●	Greatly reduced requirements for the operators' experience and technical background.
●	New European style industrial computer and PLC automation control cabinets
●	Automatic preheating of the system in the morning 7 days a week.
●	Automatic cooling and then shut down of the system in the evening
●	Simpler and easier installation, test running, routine maintenance and technical training.
●	Following the CE norms and standards.

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基本特性

Vacuum Chamber Inner Size		1380x1650mm²
Effective Coating Space		F1100 x 1100 mm²
Large front door with curved surface		600x1650mm² (internal)
Ultimate Vacuum Pressure (empty chamber at room )		6.7x10^-4Pa
Pump Down Time (from atmosphere down to 4.0x10-3Pa empty chamber at room temperature)		< 15min
Large Rectangular Magnetron Sputtering Source		4 sets (2 pairs)
Cathodic Arc Ion Evaporator(RCAE1047)		10 sets (2 groups)
Work-piece Bias Power Supply (45 kVA)		1 set
Microprocessor Control Complex Vacuum Meter		1 set
Ionization vacuum gauge Thermocouple vacuum gauge	10-10^-4 Pa 1000-1 Pa
Gas Mass Flow Control System		4 channels
Total Electric Consumption		100 kVA (3-phase & 5 wire system, 380-400v, 50-60Hz)
Cooling Water Flow Rate, Pressure and Temperature at Inlet		4.0 Ton/hr, 2.5 kg/cm², 205C
Space Occupation		6 x 7 x 3.5 m³
Coating Cycle (Decoration)		~50 min
Application		Decoration

APPLICATION:

※	For different decorative coatings like TiN, TiZrN, TiCN, CrN etc. (Gold like, gray, brown colors and rainbow effect) ;
※	For different decorative coatings with (precious) metal outer layers and appearances like gold, platinum;
※	Decorative coating series techniques for ceramic and glass work-piece;
※	Decorative coating series techniques for plastic or zinc aluminum alloy work-piece at low temperature;
※	More than 6-year experiences in high brass coating applications of ZrN at very high mass production scale and quality control。